Turbocharging Battery Developments for Warwick Manufacturing Group

When Warwick Manufacturing Group (WMG) required a specialist container conversions partner to supply shipping containers for the safe storage and testing of electric vehicle batteries, it turned to S Jones Containers.

Since the partnership began in 2018, our Conversions team has delivered 10 bespoke container solutions to support WMG’s battery research and testing programmes. The projects have included safe storage systems, cycle testing units and abuse testing units, helping WMG carry out battery testing in controlled, purpose-built environments.

As both an academic department at the University of Warwick and part of the High Value Manufacturing Catapult (HVMC), WMG carries out research and development into electric vehicle battery technologies, supporting the future of battery manufacturing in the UK.

The Customer

WMG is recognised for its research and development into electric vehicle battery technologies, helping to evaluate new battery materials and designs for future automotive applications.

To support this work, WMG required a range of specialist shipping container conversions capable of housing different battery testing activities. The units needed to provide controlled environments for testing while also containing a battery fire should one occur.

Working with a local container conversion specialist enabled WMG to develop a series of bespoke testing and storage units tailored to the changing requirements of its battery research programmes.

A Fruitful Relationship

During our longstanding partnership with WMG, our conversions team has designed and delivered 10 containerised battery storage solutions to enable the safe testing of its latest innovations. This includes:

  • Safe Storage Systems to store the battery units in a safe and secure environment so in the unlikely event that a battery combusts, the fire is contained.
  • Cycle Testing Units to test new battery chemistries and designs to analyse their performance in a safe environment.
  • Abuse Testing Unit where a battery is put under stress to see if the design can prevent thermal runaway in a safe contained environment.

Through this ongoing partnership, WMG has been able to test and research proposed battery designs to ensure their integrity.

With the research into batteries and materials continuing at pace, one of the latest collaborations between us and WMG has been a new Cycle Testing Unit, delivered in June 2024.

Battery destruction testing unit built from a converted shipping container, showing a reinforced container with rooftop exhaust systems, safety railings, electrical control panels and ventilation equipment for controlled battery testing and failure analysis.

The Results

Speaking of the ongoing relationship, Dr Simon Jones, Principal Engineer – Battery Safety at Warwick Manufacturing Group said:

“Our six-year partnership with S Jones Containers Conversions Division has played an important role in our ability to remain at the forefront of research and development for electric vehicle battery production in the UK, allowing us to safely test batteries.

The experts at S Jones Containers ensured the development and delivery of our new Cycle Testing Unit was smooth and efficient, and we look forward to continuing this collaborative partnership in the future.”

Need a Specialist Battery Testing or Storage Container?

Whether you’re developing new battery technologies, carrying out safety testing or storing lithium-ion batteries, we design and manufacture bespoke shipping container conversions tailored to your application.

From initial CAD design through to fabrication and delivery, our in-house team works with customers to develop container solutions that meet the technical and operational requirements of each project.

Learn more about our container conversion capabilities or contact us to discuss your project.