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Delivering Three Bespoke Enclosures For Galliford Try

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The Customer

We were approached by Construction group Galliford Try to design and provide dual-purpose cabins at their client’s SUEZ, Knowsley Rail Transfer Loading Station.

The Transfer Station is part of an operation handling up to half a million tonnes a year of residual (currently non-recyclable) waste collected from homes in Merseyside and Halton.

Waste that has been collected by local councils is transported to the site by larger road vehicles from existing waste transfer stations and by a limited number of refuse collection vehicles.

These vehicles deliver their waste to the Rail Transfer Loading Station where it is transferred into sealed shipping containers inside the building for onward transportation by rail to an energy-from-waste facility at Wilton on Teesside.

The Challenge

Our container conversion team`s remit was to provide a control cabin for crane operations and meeting rooms with large viewing panels of specialised fire retardant glass. There was also a requirement to meet the compulsory specifications for two-hour fire-rated personnel refuges.

Project Manager Les Newick said, “This was an extremely challenging brief. The rail head has been modified as a waste compaction site where residual waste is compressed into containers and then loaded onto trains.

“The operation is scheduled to handle 90 HGVs delivering into the facility and two trains transporting waste out per day.”

Critical to the project was the two-hour integrity of the external fire cladding, large glass windows with 30-minute fire protection rating and two-hour rated internal fire shutters over the windows designed to shut automatically in the event of a fire alarm.

The S Jones Solution

Working from Galliford Try’s initial concept drawings and the fire protection specifications, the S Jones  conversions team designed and manufactured the three bespoke enclosures.

As a result, once the compacted waste leaves the Knowsley rail head, it is now transported to the Teesside facility where it is thermally treated under controlled conditions to generate electricity and heat. This offers a far more environmentally-friendly and cost-effective way of disposing of Merseyside and Halton’s waste than landfill.

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What Galliford Try Had To Say

Galliford Try’s project manager Ken 0’Hare said: “S Jones Containers got to grips with the brief immediately and understood the safety critical nature of the commission.

“The risk of fire in this kind of installation is something that can be mitigated but never eradicated and we need to ensure first and foremost that staff are protected.

“S Jones Containers rose to the occasion and delivered a technically challenging solution on time and on budget.  We have already approved S Jones Containers to work on our next project,” he said.

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What Our Customers Say

Anonymous
24th Aug 2024

Within 2 weeks the container was decided on, ordered, paid for and delivered. Exactly as described, definitely value for money- this company were fab, will be ordering again when we need another!

Rob
21st Aug 2024

Great service, exactly what I needed. Delivery and positioning were perfect.

Matt
21st Aug 2024

We at Kidderminster Petroleum Services highly recommend S Jones Containers, Rachel & Lorna are both extremely professional and helpful with any enquiry we has during the difficult container removal and installation.

Ieuan
18th Jul 2024

Fantastic friendly service. Worked very close with my needs delivery date and drop of very professional highly recommended

Jacob
17th Jul 2024

From the initial quote from S Jones Containers all the way through to delivery, the service was top class. I dealt with Clare Wright and Charlotte Seymour, there attention to detail and high work rate allowed the container to be ordered and delivered in a timely and smooth manner for our client.

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